Haulage Cycle Optimization, Scale-Free Dump Truck Cubing, and Autonomous Mobile Infrastructure for Remote Work Fronts
Scale-free moving truckload volume cubing, heavy earthmoving equipment telemetry, solar poles, and the OLIE OPTIKON autonomous mobile tower.
How underloaded truck beds and blind haul cycles inflate diesel costs
Trucks hauling partial payloads waste fuel and cycle times, while severe overloading damages axles and unpaved haul roads on remote, dynamic jobsites.
Haul trucks running underloaded (empty air freight)
Trucks traveling at 70% or 80% volume capacity severely inflate fuel costs and degrade fleet cycle efficiency.
Severe truck overload damaging tires and haul roads
Overfilled beds blow out expensive tires, damage suspensions, heighten rollover risk, and degrade unpaved haul roads.
Lack of grid power and network on dynamic fronts
Earthmoving and dam construction fronts move constantly, making trenching electrical or fiber cables completely unfeasible.
Optical Dump Truck Cubing & Cycle Telemetry
In-motion truck bed volumetric cubing without ground scales, unified with machinery productivity heatmaps.
Module A: Volumetric Measurement in Dump Trucks
Automated 3D optical gantry measuring bed volume in motion without requiring trucks to halt on a weighbridge.
- Automated volume tracking across off-highway and highway dump truck beds.
- Instant detection of empty beds, uneven heaps, underloads, and dangerous overloads.
- Dashboard detailing total haul trips, fleet capacity utilization (e.g. 74%), cubic meters (m³), and estimated tonnage.
- Cross-sectional bed profile displaying peak and mean load height in meters.
Module B: Haulage Fleet Telemetry & Cycle Times
Automated haul cycle timing from loading shovels to dump points, eliminating manual driver log sheets.
- Haul route monitoring and round-trip cycle time calculation between excavators and disposal areas.
- Tracking of effective hauling time vs waiting in queue or inefficient maneuvering.
- 100% digital paperless verification replacing driver logbooks with auditable data.
Module C: Equipment Productivity & Jobsite Heatmaps
Spatial heatmaps evaluating heavy machinery utilization rates across active work areas.
- Periodic productivity summaries for wheel loaders, motor graders, and vibratory rollers.
- Visual heatmaps highlighting equipment bottlenecks or under-utilized machinery.
- Cut-and-fill front balancing to align excavator output with truck haulage capacity.
Truck Bed Volumetric Profile and Trip Accounting
Console presenting loaded vs empty trip timelines, mean load height, and volume utilization index per vehicle.
3D bed point clouds and cross-sectional slices archived for every single haul trip across the jobsite.
Solar Poles & OLIE Autonomous Mobile Tower
Field-hardened autonomous solar and satellite structures engineered for dynamic earthmoving fronts nationwide.
OLIE OPTIKON · Autonomous Mobile Unit
Solar power, satellite connectivity, and edge AI on a mobile wheeled chassis
Towable mobile tower on wheels designed to accompany dynamic earthmoving and tailings dam fronts without requiring cranes or permanent fixtures.
- Relocated across active fronts in under 15 minutes as work progresses
- Continuous 24/7 solar autonomy even through prolonged overcast periods
- Onboard edge AI processor executing real-time object and safety detection
Optikon Autonomous Solar Poles
Over 20 autonomous poles deployed across major infrastructure projects in Brazil
Heavy-duty solar poles with integrated photovoltaic arrays, deep-cycle batteries, and Starlink terminals to cover expansive perimeters without grid power.
- Covers tailings dams, remote haul roads, and isolated storage yards
- Zero underground trenching or electrical transformers needed
- Weatherproof and vandal-resistant steel cabinet housing
Explore the OLIE Mobile Tower in 3D
Rotate, zoom, and inspect the towable autonomous chassis equipped with solar arrays, telescopic mast, and smart PTZ cameras.
18% Fleet Fuel Savings via Truck Bed Load Balancing and the OLIE Tower
Heavy earthworks project featuring 42 dump trucks and 8 hydraulic excavators operating in a remote area without cellular signal.
Operational Challenge
30% of haul trucks operated significantly under capacity, leading to excessive fuel consumption and daily disputes with subcontractors over billed earth volumes.
Implemented Solution
Deployment of the OLIE OPTIKON mobile tower equipped with an optical cubing gantry along the primary haul road and 4 solar poles at the disposal area.
Field-Verified Results
- Fleet average bed utilization increased from 72% up to 89%.
- 18% drop in fleet diesel fuel burn per transported cubic meter.
- Eliminated contractual earthmoving measurement disputes via indisputable 3D audit logs.
- Live streaming and telemetry access from anywhere via integrated Starlink satellite feed.
All compliance and progress metrics were directly piped into monthly owner billing and progress acceptance logs.
Frequently Asked Fleet & Equipment Questions
Does the truck need to stop for the bed to be cubed?
No. High-speed cameras capture and compute the bed volume cloud while the vehicle drives through the gantry at speeds up to 20 km/h.
How long does it take to relocate the OLIE mobile tower?
Under 15 minutes. The OLIE tower connects to standard vehicle hitches and can be towed by any utility pickup on site.
What happens during prolonged cloudy or rainy weather?
Both Optikon solar poles and the OLIE tower feature battery reserves engineered to provide up to 72 hours of continuous operation with zero sunlight.
Schedule a complimentary operational assessment
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OPTIKON ECOSYSTEM
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